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Front Suspension
#1
I have been reading about various front suspension upgrades for our cars for quite some time. There have been a lot of pros and cons discussed for several of the options, including heim joint strut rods, urethane strut rod bushings, strut rods with pivot joint (ball joint type) end, urethane lower control arm (LCA)bushings, spherical joints (inner) on LCAs, and pivot joint (inner) LCAs.

I've seen mention of roller bearing (inner) LCAs but haven't found any.  There is a good reason for this, as the LCA swings up and down it is forced to rotate along its axis by the strut rod movement. I estimate this rotation to be around 20 degrees. If the LCA cannot rotate at the inner joint the LCA would have to twist or the strut rod would have to flex (bend). The LCA also has some side-to-side movement.

The strut rod also has to swing up and down, side-to-side, and rotate along its axis, which is why it is connected to the frame the way it is.

The new (introduced in 2015) Mustang front suspension gets around this by using what they call a double ball joint connection at the spindle, with the LCA, (lateral link) and the strut rod (tension link) both connected to the spindle with ball joints (see illustrations below). This also allows a more positive connection of the LCA and strut rod to the frame, as they only have to swing up and down and have a little side-to-side movement, but no rotation.

Another big difference is that the new suspension has front steering while ours have rear steering (tie rods behind spindles, easier with a steering box). Front steering is easier to achieve with rack and pinion steering than with a steering box. 

These illustrations show the differences, and similarities, of our suspension and the new suspension.

   



“If you can't explain it simply, you don't understand it well enough.”
--Albert Einstein
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#2
That is a trip! As you turn it alters your caster.
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#3
That's interesting. It's amazing what almost 50 years will get you in technology! From what I can tell no one, even in the day, was impressed with the Mustang suspension design. The spring on top the upper A arm seems to be considered a sub-optimal solution even for the day.

So 50 years before our cars, here is what they were using at ford.
[Image: model-t-suspension-small.jpg]

'Mike'
73 Convertible - 351C/4V CC heads/4bolt/forged flat tops/comp 270/rhodes/mallory unilite/tri-power/hookers/glasspacks/c6/3.50 limited slip/Gear Vendors/Global West sub frames, strut rods and shelby style traction bars/ Rear sway bar/tilt steering (not original)

Pics of modifications included in:
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#4
If I had less self control I would buy a used 2016 mustang strut / spindle assembly just to see how it would mock up.  
Would be neat to see if it would be close enough to work with.  Wonder how long I could lie on the ground with a tape measure at the ford dealership before a salesman came out to see what I was doing.
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#5
(02-08-2017, 10:28 PM)Bentworker Wrote: If I had less self control I would buy a used 2016 mustang strut / spindle assembly just to see how it would mock up.  

I was hoping someone with more ambition than me would give that a try whistling



“If you can't explain it simply, you don't understand it well enough.”
--Albert Einstein
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#6
If you want the newest designed suspension system made of fordged alum you should buy a new Porsche. All new MOOG parts for our 40 yr old cars are cheap and work fine. And when yer parked at a Publix everyone will walk past the new car and stand looking at yer Mustang and smile as they remember all the times they had fun in a car just like yers!
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#7
Our suspension is definitely a step up from the pre-71s. And, with good bushings, ball joints, steering box, and shocks they do handle quite well. I have pushed mine very hard on twisting mountain roads (my wife said she won't ride on those roads with me again) and was impressed. At one time we had a Jaguar X-Type (AWD) and it probably handled better, but wasn't as much fun to drive.



“If you can't explain it simply, you don't understand it well enough.”
--Albert Einstein
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