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my 1971 351 Boss restoration
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canadian_red_maple_leaf


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Post: #1
my 1971 351 Boss restoration
hi folks,

this is going to be a lot of work because i have a restoration thread of my 351B in german so i have to translate evrything in english. i'll be posting A LOT of pictures so i hope you're ok with that.

to my boss. this car was made for export to switzerland in 1970. according to my research around 9 cars were exported to CH but i haven't had the chance to contact kevin marti to be 100% sure. i know for a fact that this is the only one in austria.

-) 3,91:1 rear axle
-) staggered shocks
-) 351 cleveland 4 bolt high output engine 11,7:1 = 330PS
-) 4 gang toaploader
-) fold down group
-) rear defrost
-) center console
-) power steering


[Image: Fkvb9.jpg]

[Image: FkxGi.jpg]

p.s. this is how the car will look like when it's done:
[Image: FkRDr.jpg]

here a picture of my vert:
[Image: Fld4J.jpg]

here are a few impressions of the car when i bought it.

beautiful :-)
[Image: 1kcIH0.jpg]

deluxe interior
[Image: 1kcLb9.jpg]

[Image: 1kcNGi.jpg]

the soda blasted bolt on parts
[Image: 1kcQar.jpg]

a few pictures of the problem areas
[Image: 7a7IA.jpg]

[Image: 7aacJ.jpg]

[Image: 7acHS.jpg]

[Image: 7afc0.jpg]

[Image: 7ahH9.jpg]

[Image: 7akbi.jpg]

the front part is all solid!
[Image: 7apaA.jpg]

here we have a few images when i picked the car up from CH. since it was disassembled i had to stuff a lot of things into my VW bus.
[Image: nXigJ.jpg]

[Image: nXng0.jpg]

[Image: nXpL9.jpg]

[Image: nXuKr.jpg]

[Image: nXxeA.jpg]

[Image: nXMcr.jpg]

[Image: nXOHA.jpg]

[Image: nXRbJ.jpg]

[Image: nXTGS.jpg]

all the bolt on things were soda blasted and to tell you the truth I#ve never seen such perfect doors herein europe!

i started to disassemble the engine and was positvely surprised on which state it was in. the block was bored to 0.030 and everything was basically NEW. so all i had to do is reseal it and paint the engine :-).


[Image: nZlZ9.jpg]

[Image: nZoti.jpg]

[Image: nZqYr.jpg]

[Image: nZtsA.jpg]

[Image: nZAX0.jpg]

[Image: nZIqr.jpg]

[Image: nZKVA.jpg]

[Image: nZPUS.jpg]

[Image: nZSp0.jpg]

that's it for now. more to come.

abudi

i check the main bearings on the engine and as you can see everything is perfect. the crankshaft is in spotless condition. i guess i was very lucky.

even the engine mounts are ford NOS.

[Image: 1ieAkS.jpg]

[Image: 1ieCQ0.jpg]

[Image: 1ieHPi.jpg]

[Image: 1ieKjr.jpg]
on we go with the emminger invoice
[Image: 1inJwS.jpg]

[Image: 1inM10.jpg]

[Image: 1inOw9.jpg]

on we go with the restoration. my neighbor eddie is the one helping me with the welding work.

since this boss never had a radio the antenna hole has to go
[Image: 15hShr.jpg]

grinding the welding work down
[Image: 50_mr.jpg]

tinning paste
[Image: 1n0utJ.jpg]

[Image: 511RA.jpg]

heating it up
[Image: 516QS.jpg]

applying the tinn
[Image: 519l0.jpg]

[Image: 51bQ9.jpg]

let it cool off
[Image: 1EAHB9.jpg]

i don't know what this is called in english SORRY.
[Image: 1EAMAr.jpg]

closing a few little holes on the doors
[Image: 51gPr.jpg]

[Image: 15ibeA.jpg]

this is a puller in case you can't access the dent from the other side.
[Image: 1n0VVi.jpg]

you weld a spot onto the dent and then you pull it out.
[Image: 1n0Ypr.jpg]

the rest is done with a hammer and tinn
[Image: 51oiS.jpg]

there were a few dents in the oil pan that had to be removed :-)


[Image: 1MLDS9.jpg]

[Image: dc869.jpg]

[Image: 1vcZ1i.jpg]

[Image: 1MLGmi.jpg]

[Image: 1exKPA.jpg]

[Image: dcd5r.jpg]

[Image: dcfAA.jpg]

[Image: 1MLNQJ.jpg]



on we go with a few more welding pichtures.
[Image: 1ey3MJ.jpg]

[Image: dcTuS.jpg]

[Image: dcQ_J.jpg]

[Image: 1ML_jr.jpg]

[Image: 1ey6gS.jpg]

[Image: 1MM1OA.jpg]

[Image: 1vdBWA.jpg]

[Image: 1ey8M0.jpg]

[Image: 1vdEqJ.jpg]
here are a few pictures before and after.

before
[Image: 1eydLi.jpg]

[Image: 1vdGVS.jpg]

[Image: 1MMofS.jpg]

[Image: 1eyiKA.jpg]

[Image: dd4YA.jpg]

[Image: 1MMtf9.jpg]

[Image: 1eynJS.jpg]

[Image: dd7sJ.jpg]

[Image: 1eysJ9.jpg]

[Image: 1MMvKi.jpg]

[Image: ddcs0.jpg]

[Image: ddeX9.jpg]

[Image: 1vdQUr.jpg]

[Image: 1MMAJA.jpg]

[Image: ddhri.jpg]

[Image: 1eyxIr.jpg]

[Image: ddjWr.jpg]

[Image: 1MMDdJ.jpg]

after the media blasting work
[Image: 1vdYnS.jpg]

[Image: 1MMId0.jpg]

[Image: ddoVJ.jpg]

[Image: 1eyCHJ.jpg]

[Image: 1vd_T0.jpg]

[Image: 1ve2n9.jpg]

[Image: 1ve4Si.jpg]

[Image: 1eyHH0.jpg]

[Image: ddtV0.jpg]
(This post was last modified: 09-12-2011 01:10 AM by canadian_red_maple_leaf.)
Offline 12-27-2010 03:17 AM
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canadian_red_maple_leaf


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Post: #2
Wrench RE: my 351 Boss restoration
hi guys,

here i have a few impressions while i was getting the engine ready..

i painted the engine with por15 engine enamel
[Image: 1lNJor.jpg]

[Image: kt8wJ.jpg]

the soda blasted valve covers
[Image: 1lONKi.jpg]

NOS oil pan seal :-D
[Image: 1lPlFi.jpg]

[Image: 1C4a8J.jpg]

[Image: 1U8Wf0.jpg]

new timing chain
[Image: 1lPt8J.jpg]

[Image: ktxt9.jpg]

almost done
[Image: 1lPD7i.jpg]


[Image: 1U90ei.jpg]

the original 4300D autolite carb
[Image: 1lPN5S.jpg]

original boss intake
[Image: 1lPS59.jpg]

original ram air plenum painted
[Image: 1U9hHi.jpg]

[Image: 1lQ13J.jpg]

[Image: 1U9rFS.jpg]

more to come
i started closing up the engine and here are a few pictures.

timing chain is A-Ok so on goes the seal
[Image: 1NJd2i.jpg]

[Image: 7pH9J.jpg]

[Image: 1NJzuA.jpg]

[Image: 1NJEtS.jpg]

[Image: 1xsBG0.jpg]

looking good
[Image: 7q2C0.jpg]


on goes the intake
[Image: 7q7Bi.jpg]

[Image: 1xt75S.jpg]

[Image: vZyF9.jpg]

[Image: 1NL4h0.jpg]

[Image: vZB9i.jpg]

getting the torque right 3/8 = 28-32 ft/lb
[Image: 7qf4J.jpg]

[Image: 1NLoe9.jpg]

i found the correct distributor for my boss engine. cost a fortune though.

NOS base plate
[Image: 7qmz9.jpg]

[Image: 1NMq4S.jpg]

[Image: 7qBx0.jpg]

[Image: 1xtZZ0.jpg]

[Image: vZV6r.jpg]


more to come
abudi
we moved on to the door etc. all bare metal parts were epoxy primed


[Image: 1CDQY9.jpg]

[Image: 1CEcpr.jpg]

[Image: 1TmyFr.jpg]

[Image: cMpOi.jpg]

[Image: cMsir.jpg]

[Image: 1CErni.jpg]

after the primer was dry
[Image: cMEM9.jpg]

[Image: cMOKJ.jpg]

[Image: 1CEDR0.jpg]

[Image: 1CEGl9.jpg]

[Image: 1CELkr.jpg]

[Image: cMYJi.jpg]

[Image: BfK5J.jpg]

[Image: BfRA9.jpg]

[Image: 1TnvwS.jpg]

[Image: 1TnAw9.jpg]

[Image: 1CE_ii.jpg]

[Image: 1CF6MJ.jpg]

here a few close ups of the 4300D carb and of the "almost" finished engine:

[Image: 1TnRZ9.jpg]

[Image: cNE7J.jpg]

[Image: cNO6i.jpg]

[Image: cNQBr.jpg]

[Image: 1To8r9.jpg]

[Image: 1Todqr.jpg]

more to come
hallo folks,

the original crankshaft wasn't in the engine but i was told that the 4MA cranks are the same.
[Image: 7d8j0.jpg]

one we go with the pre lubrication of the engine :-)

oil pan bolted onto the engine block
[Image: TbPNi.jpg]

[Image: 7ea9J.jpg]

out goes the distributor and in goes the bit that drives the oil pump
[Image: 7ep7A.jpg]

[Image: un7yJ.jpg]

counter clock wise and away we went as long as the battery lasted
[Image: 1UblG0.jpg]

distributor back into the engine and we were ready for the fire up
abudi
here i have a few close ups of the distibutor

[Image: k_muJ.jpg]

[Image: 150r9i.jpg]

[Image: 95akA.jpg]

[Image: k_ru0.jpg]

as you can see i am using the pertronix ignition solution. i've been doing that with all my mustangs and never had any trouble.
as you can see not much rust is in this boss.
[Image: uotd9.jpg]

[Image: uovIi.jpg]

[Image: 1dEcii.jpg]

this area was a little rusty bit nothing really serious.
[Image: QLOzJ.jpg]


the seats are in great condition which means they don't need to be recovered
[Image: 1dD7Xr.jpg]

the P/O gave me 4 door panels, so luckily i was able to refabricate 2 good ones out of the 4.
[Image: QKCKr.jpg]

[Image: unSO0.jpg]

lots of parts that i still have to go thru
[Image: un_hr.jpg]

took the rear window out only to find "almost" no rust :-)
[Image: hYYGr.jpg]

[Image: hZa99.jpg]

the headliner will be replaced
[Image: uojeA.jpg]

abudi
(This post was last modified: 12-27-2010 08:46 AM by canadian_red_maple_leaf.)
Offline 12-27-2010 08:26 AM
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rocketfoot


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Post: #3
RE: my 351 Boss restoration
Looking good! Lots of work, that's for sure! Keep us posted!!

[Image: 4t5b3c.png]
1971 Mach 1 - 306cid/C4 Bright Yellow
1972 Coupe - 306cid/C4 Gold Glow (in restoration phase)
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Offline 12-27-2010 08:47 AM
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canadian_red_maple_leaf


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Post: #4
RE: my 351 Boss restoration
here's how i restored the 2 door panels.

the 73er deluxe panel
[Image: XiR4r.jpg]

the old beat up ones
[Image: 1jLL5r.jpg]

before cleaning
[Image: 1jLV40.jpg]

after a good wash
[Image: A_y8r.jpg]

after cleaning the carpet area
[Image: oc0y0.jpg]

new glue
[Image: 1jMs_0.jpg]

[Image: XjLrJ.jpg]

original molding after using never dull :-)
[Image: oci00.jpg]

the original handel
[Image: 1jN8or.jpg]

[Image: XkAPJ.jpg]

[Image: XkIj9.jpg]

the original cup moldings
[Image: odmlS.jpg]

put in the wood applications and carefully bend the catches back...try not to break them
[Image: 1jMMX9.jpg]

[Image: ocpur.jpg]

i used vaseline to preserve the panels. vaseline make the plastic softer.
[Image: Xl6fA.jpg]

[Image: oeee0.jpg]

here are a few pictures of the rear seat. as you can see the rear seat was used from 69-73
[Image: XlFaA.jpg]

here the seat tag from 1970
[Image: 1jPc5S.jpg]

my boss was built in 24 november 1970

abudi
yes LOTs of work!!

while disassembling the car i was amazed how good this car was. i took a lot of pictures not only to know where what goes but also to show how assembly was done back then...rather fast and sloppy.

here are a few impressions

before
[Image: 1p9fZr.jpg]

kick panel area driver side
[Image: wwJVi.jpg]

behind the dash...
[Image: 1p9xrr.jpg]

behind the steering wheel
[Image: 15hj6J.jpg]

[Image: 1p9Hq0.jpg]

vent area driver side....not even surface rust
[Image: 1p9JV9.jpg]

here without the box
[Image: wxzii.jpg]

original as if it came off the assembly line yesterday
[Image: 15hS1J.jpg]

all original stamping
[Image: 1p9WnS.jpg]

rust area
[Image: wxVKA.jpg]

[Image: wyccA.jpg]

[Image: 15insA.jpg]

[Image: Jumz9.jpg]

[Image: wyDE9.jpg]

abudi
(This post was last modified: 12-27-2010 09:05 AM by canadian_red_maple_leaf.)
Offline 12-27-2010 08:59 AM
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droptop73


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Post: #5
RE: my 351 Boss restoration
On the carb was the 4300 a euro only type thing? IIRC the Boss had a Holley here in the states.

Jeff T.

Low buck '73 Convertible, 351c, 2v heads with a shave and a haircut, Performer intake, Holley 650(ish), roller rockers, stainless valves, Duraspark / MSD, T-5 (finally completed and well worth it) next projects; wheels, tires and home brewed subframe connectors

[Image: 33cc66x.png]
Offline 12-27-2010 09:14 AM
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canadian_red_maple_leaf


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Post: #6
RE: my 351 Boss restoration
i moved on by removing the toploader, fuel tank, headliner, chrome molding, brake lines, fuel line, shock absorbers and so on. none of the bolts ore screws broke or were damaged. i was so amazed how good this 71 mustang was! a few rust problems did show up but nothing really serious. the rear panel and the wheel moldings needed some attention, but that was about it.

rust problem: the wheel area
[Image: NJMh0.jpg]

the original rear bumper
[Image: AwZir.jpg]

[Image: 19b3qr.jpg]

brakes A-OK
[Image: 1taW9J.jpg]

the toploader...only thing missing was the tag...found that thru the german forum :-)
[Image: 19baUS.jpg]

[Image: 19bpSJ.jpg]

[Image: AxkKJ.jpg]

[Image: AxneS.jpg]

[Image: AxpK0.jpg]

[Image: 1tbf6S.jpg]

here's a picture of the torque box
[Image: 1tbhC0.jpg]

[Image: Axxdr.jpg]

[Image: 1tbp5r.jpg]

the front suspension area
[Image: 1tbrAA.jpg]

[Image: 1tbz40.jpg]

a few more pictures of the under carriage
[Image: AxMbi.jpg]

the rear axle that was on the car wasn't the original 3,91:1 axle but i found the original in switzerland
[Image: AxW9S.jpg]

[Image: NKz9S.jpg]

[Image: NKBF0.jpg]

these are the parts that need to be restored
[Image: 1tbJ2A.jpg]

New rear panel
[Image: Ayf70.jpg]

[Image: 19cEc9.jpg]

a few more pictures of the interior
[Image: NKJ8r.jpg]

[Image: 19cQFS.jpg]

[Image: NKLDA.jpg]

[Image: 19cVF9.jpg]

[Image: NKT70.jpg]

[Image: 1tbQx0.jpg]

[Image: 1tbT19.jpg]

this is really alot of work!!
abudi
(12-27-2010 09:14 AM)droptop73 Wrote:  On the carb was the 4300 a euro only type thing? IIRC the Boss had a Holley here in the states.

hi i don't exactly know what you are asking, but to my knowledge ALL 351Bosses had the 4300D carb.

http://www.boss351registry.com/AutoliteCarb.htm

what do you mean with IIRC? sorry for the question :-)
after i disassembled the entire car i was really happy because to bigger surprises showed up

rust issues:
both rear wheel houses and the rear panel...that it :-)

here a few more impressions of the disassembled boss.

getting the right color for the under carriage
[Image: LfN1S.jpg]

chocolate brown
[Image: YSel0.jpg]

out goes the front suspension
[Image: 1kz7fJ.jpg]

[Image: Lg5_0.jpg]

i've never seen this before on any of my mustangs. this spring was hooked onto the floor and was used to keep the parking brke cable straight. :-)
[Image: YSojA.jpg]

[Image: 1E9uE0.jpg]

[Image: 1kzjJr.jpg]

this is the 3L25 (3,25:1) rear axle. the original 3L91 (3,91:1) is in stock now :-)
[Image: LgpX9.jpg]

[Image: LgHp9.jpg]

untouched under carriage. never welded or molested :-)
[Image: 1kzwc9.jpg]

[Image: YSNg0.jpg]

[Image: YSSfi.jpg]

[Image: 1kzyHi.jpg]

[Image: 1Earvr.jpg]

[Image: YSXeA.jpg]

[Image: YSZJJ.jpg]

[Image: 1Eb1VA.jpg]

[Image: 1kzIFS.jpg]

[Image: 1EbAQA.jpg]

[Image: Lh7QJ.jpg]

[Image: 1kzNF9.jpg]

federal law in switzerland states that the entire VIN number hat to be visible within the engine bay.
[Image: 1kzQ9i.jpg]

the swiss vin was located right next to the original ford VIN number under the right fender
[Image: 1kzV8A.jpg]

the naked boss
[Image: 1kA96r.jpg]

abudi
(This post was last modified: 12-27-2010 09:29 AM by canadian_red_maple_leaf.)
Offline 12-27-2010 09:18 AM
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Tnfastbk


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Post: #7
RE: my 351 Boss restoration
google offers many translators where you can do the complete post at once. If this helps

http://babelfish.yahoo.com/

http://www.translation.langenberg.com/

[Image: 2r3j8xx.png]
Offline 12-27-2010 10:01 AM
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canadian_red_maple_leaf


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Post: #8
RE: my 351 Boss restoration
(12-27-2010 10:01 AM)Tnfastbk Wrote:  google offers many translators where you can do the complete post at once. If this helps

http://babelfish.yahoo.com/

http://www.translation.langenberg.com/

translation is not the problem but moving around 25 forum pages from one site to the other is....no worries i'll be updating this thread slowly but surely.

abudi
Offline 12-27-2010 10:22 AM
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Tnfastbk


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Post: #9
RE: my 351 Boss restoration
(12-27-2010 10:22 AM)canadian_red_maple_leaf Wrote:  
(12-27-2010 10:01 AM)Tnfastbk Wrote:  google offers many translators where you can do the complete post at once. If this helps

http://babelfish.yahoo.com/

http://www.translation.langenberg.com/

translation is not the problem but moving around 25 forum pages from one site to the other is....no worries i'll be updating this thread slowly but surely.

abudi

rofl understand

[Image: 2r3j8xx.png]
Offline 12-27-2010 10:27 AM
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72fastback


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Post: #10
RE: my 351 Boss restoration
Awesome post that is one hell of a restoration job goodjob

Eric


[Image: a58hgh.jpg]
DRIVE IT DON'T STORE IT!
Offline 12-27-2010 01:01 PM
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